Manufacturing

/Manufacturing
Manufacturing 2017-10-12T18:51:41+00:00

Servatron is located in a 75,000 square foot manufacturing facility with state of the art equipment and controlled processes throughout all manufacturing and test operations. Servatron has developed a reputation for producing high quality, complex products with a combination of unmatched customer service and on-time delivery.

PCBA (Printed Circuit Board Assembly)

Servatron has 4 high speed surface mount (SMT) lines capable of up to 40,000 placements per hour per line.  Our SMT capabilities include BGA, parts 01005 and larger, and POP (package on package).

Our SMT includes Koh Young Solder Paste Inspection and both 2D AOI,  and 3D AOI to ensure proper part placement and solder joints. 

Our through-hole technology includes manual soldering, as well as selective soldering and robotic laser soldering for fine-pitch parts.

Cable Assembly

Servatron offers custom built cable and wire harness assemblies. Our cables include UL certified, industrial grade, as well as MilSpec applications which can be customized to meet specific customer needs. We are capable of providing small prototype quantities to high production volumes to leading OEMs.

Our cable team is supported by experienced, highly trained and qualified personnel who take pride in on-time delivery. Automated machinery allows us to meet precise specifications and provide quality product while keeping prices competitive. Servatron is also complimented by an unsurpassed QA department and practices so you are guaranteed valued product.

Capabilities

  • Complex/Custom cables and harnesses

  • Ribbon Cables

  • D-sub cables (ex: DB9, DB15, DB25)

  • Military assemblies

  • RF cables

  • 4, 6 & 8 awg power cables

  • Wire kits

  • Cirrus Test Capable

  • UL/CSA wire harnessing and processed wire registered

Equipment List

  • Automated crimp applicators for a variety of terminals such as Molex, Tyco, Hirose, JST

  • Greenlee model 975, 12 ton hydraulic crimper (8 AWG to 750 kcmils)

  • Artos CS-338 Wire Processing Machine (32 AWG to 8 AWG)

  • Schleuniger Unistrip 2600 Programmable Wire Stripper (32 to 6 AWG)

  • Cirris Signature 2000 cable analyzer

Electro Mechanical Assembly

Servatron provides turnkey electro-mechanical (box build) assembly services.  We have experience in complex assembly including custom packaging, configuration, sub-assembly and direct fulfillment services.

Value Added Services

Servatron provides a variety of value added services including:

  • X-ray inspection

  • BGA rework
  • Conformal Coating (Robotic and Hand Spray)
  • Selective Soldering
  • Hot Bar Soldering
  • Robotic Laser Soldering

Have a project we can help you with? Let’s chat!